Fuel Tank Replacement on a Mitsubishi Pajero Sport

If you have always been the type of person to keep your vehicle in tip-top shape, then you’re probably looking for a way to get some new car accessories and spare parts for your car. In this article, we will go over what exactly needs to be replaced on your Mitsubishi Pajero Sport and why. Consult mitzybitz.com professionals and check how much it would cost for a fuel tank replacement in your Mitsubishi Pajero Sport car. Sometimes, you might need to change your old fuel tank on a car. This can be expensive and time-consuming, but it’s important not only for the car’s health but also to meet fuel quality standards in certain countries. Follow these instructions and install a new, high-quality fuel tank on your car. 

What You’ll Need

Fuel tank replacement is a major service to consider on your Mitsubishi Pajero Sport. It’s recommended that you replace your fuel tank every 20,000km and it’s also recommended to replace the filter every 25,000km. You’ll need a fuel pump to inflate the new fuel tank for a total cost of $2,800-3,500. The fuel tank is located under the car, on the left front corner. It’s found in two pieces, with the actual fuel tank in between them. The fuel tank is held in place by a few bolts and only needs to be removed if your vehicle has an engine swap or some other work done on it- such as replacing the injectors or changing the engine seals. Additionally, you can be safe and remove the fuel pump relay if you’re doing a complete engine swap- this will avoid any issues with starting your vehicle despite having no fuel present.

Mitsubishi Pajero Sport Fuel Tank Replacement

The fuel tank in the Japanese engine is known as a ‘pressure vessel’. This means that it has a metal casing and is under high pressure. The fuel tank in your Mitsubishi Pajero Sport is at risk of rusting and developing leaks if you do not replace it. To replace the tank, you need to remove the rear seats, pull outwards on the backside of the hatchback, unscrew bolts holding the gas tank to the frame, loosen clamps from around the fuel gauge, disconnect hoses from rubber connectors, and remove bolts. Mitsubishi Pajero Sport Fuel Tank Replacement has become a really difficult job in recent years. The fuel tank is located in very close proximity to the engine and the undercarriage which makes access quite challenging. Mitsubishi Pajero Sport Fuel Tank Replacement requires a lot of tools and precision to complete the job successfully.

Tools and Supplies

Tools required for the job are listed below. You’ll also need a Phillips screwdriver, a pair of pliers, and a socket set. A basic measuring tape will come in handy because you’ll need to measure the new fuel tank at its widest point. You will need a fuel tank removal tool, which usually comes in a kit with the car. Fuel tank removal tools include a long, wide bar with extensions at one end that can be driven into the ground outside of the car, and at the other end is a flat-blade screwdriver. You also need to have a socket wrench and ratchet set for more difficult tasks such as removing and replacing fuel tanks on Mitsubishi Pajero Sports.


If you have a Mitsubishi Pajero Sport, you may need to replace the fuel tank. This is not an easy task and requires some major mechanical skills. Be sure to allow plenty of time for this repair because it will take at least two hours. The fuel tank in your Mitsubishi Pajero Sport is located underneath the vehicle. When there is a leak in the tank, it could cause unsafe levels of ethanol to enter the emissions system. This is a very easy procedure that can be done by a professional automotive technician. Replacing the fuel tank in a Mitsubishi Pajero Sport is not an easy job. The fuel tank is located under the car, which means it will need to be removed before the work can begin. Without a lift and suitable equipment, this will require a lot of time and effort. Luckily, many parts can be reused or recycled.


The process of replacing the fuel tank on a Mitsubishi Pajero Sport is not difficult, but it does require some patience and effort. Get in touch with Mitzy Bitz professionals, they will make this procedure easier for you and make this process takes about two hours and requires you to disassemble the fuel tank, remove the old one, glue in the new one, and re-assemble the vehicle.

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